SECTION // TECHNICAL CAPABILITIES
Machines, Materials & Metrology
High-torque VMC machining, 5-axis Wirecut EDM profiling, multi-shift capacity, and calibrated inspection equipment in Padi, Chennai.
01 // MACHINE & CAPACITY SPECIFICATIONS
Shop-Floor Equipment & Envelope
| Parameter | Technical Specification |
|---|---|
| VMC | 3-Axis Vertical Machining Center (BT40 taper, CNC controlled) |
| Spindle | 8,000–10,000 RPM, 7.5/11 kW high-torque |
| VMC Travels | 800 × 500 × 500 mm |
| Wirecut EDM | 400 × 300 × 250 mm, 5-axis CNC taper & die-profile cutting |
| Max Table Load | 500–600 kg (uniformly distributed) |
| Tolerance | ±0.01 mm (VMC), ±0.005 mm (Wirecut EDM), per customer blueprint & GD&T |
| Capacity | 450–500+ machine hours/month (multi-shift capable) |
| Lot Size | Prototype & single-piece tooling, low-to-medium batch production, contract job works |
02 // MACHINING OPERATIONS
Core Shop-Floor Operations
Versatile CNC, VMC, and Wirecut EDM processes for single-piece tooling, prototypes, and batch production.
VMC Machining
3-axis BT40 vertical machining up to 800 × 500 × 500 mm with ±0.01 mm accuracy for prismatic parts and fixture plates.
Wirecut EDM
5-axis CNC taper and die-profile cutting up to 400 × 300 × 250 mm holding ±0.005 mm tolerance on hardened steels.
CNC Milling & Face Milling
High-torque face milling for flatness, parallelism, and square datum preparation on steel, cast iron, and aluminium.
Contouring & Pocket Milling
Multi-pass 2D/3D contouring, step pockets, slots, and cavity machining with smooth surface finishes.
Precision Drilling & Tapping
True-position hole patterns, reaming, counterboring, and rigid tapping to exact pitch and depth callouts.
Custom Machining Operations
Post-weld machining of heavy frames, keyway slotting, boring, and reverse-engineered OEM component replication.
03 // MATERIALS HANDLED
Ferrous, Non-Ferrous & Engineering Plastics
Mild & Structural Steels
MS, IS 2062, Bright Bars
Machine frames, structural weldments, baseplates, and general brackets.
Carbon & Alloy Steels
EN8, EN19, EN24, EN31
High-strength shafts, spindles, gears, locating pins, and heavy-duty fasteners.
Tool & Die Steels
D2, H13, OHNS
Hardened drill bushings, rest pads, die inserts, and Wirecut EDM punches.
Stainless Steels
SS304, SS316
Corrosion-resistant process components, food/pharma fixtures, and cleanroom parts.
Castings & Non-Ferrous
Cast Iron, Aluminium Alloys, Brass, Copper
Lightweight automation plates, welding backing blocks, manifolds, and housings.
Engineering Plastics
Delrin (POM), Nylon
Non-marring fixture nests, wear strips, bushings, and poka-yoke locators.
04 // METROLOGY & INSPECTION
Calibrated Inspection Equipment
SECTION // REQUEST FOR QUOTATION
Your Engineering Partner for Precision Manufacturing
Share your STEP, IGES, DXF, or PDF engineering drawings for rapid DFM review and competitive quotation turnaround from our Padi, Chennai facility.