SERVICE 04 // TECHNICAL OVERVIEW
Precision Machine Components
Close-tolerance turned, milled, Wirecut EDM profiled, and OEM replacement components in ferrous and non-ferrous grades.
SCOPE & DELIVERABLES
Engineering & Shop-Floor Execution
We manufacture close-tolerance mechanical parts, shafts, bushings, manifolds, die inserts, and OEM replacement components across mild steel, alloy steels (EN8/EN19/EN24/EN31), tool steels (D2/H13/OHNS), stainless steels, aluminium, brass, copper, and engineering plastics.
Key Deliverables
- Finish-machined, deburred & surface-treated components
- Material grade verification & stage inspection reports
- Protective packaging for damage-free OEM delivery
Ideal Applications
- OEM production line spare parts
- Precision shafts, housings, blocks & manifolds
- Hardened tool steel die & punch inserts
SHOP-FLOOR OPERATIONS
Machining & Profiling Operations
VMC Machining
3-axis BT40 vertical machining up to 800 × 500 × 500 mm with ±0.01 mm accuracy for prismatic parts and fixture plates.
Wirecut EDM
5-axis CNC taper and die-profile cutting up to 400 × 300 × 250 mm holding ±0.005 mm tolerance on hardened steels.
CNC Milling & Face Milling
High-torque face milling for flatness, parallelism, and square datum preparation on steel, cast iron, and aluminium.
Contouring & Pocket Milling
Multi-pass 2D/3D contouring, step pockets, slots, and cavity machining with smooth surface finishes.
Precision Drilling & Tapping
True-position hole patterns, reaming, counterboring, and rigid tapping to exact pitch and depth callouts.
Custom Machining Operations
Post-weld machining of heavy frames, keyway slotting, boring, and reverse-engineered OEM component replication.
Machine Envelope & Tolerances
- VMC
- 3-Axis Vertical Machining Center (BT40 taper, CNC controlled)
- Spindle
- 8,000–10,000 RPM, 7.5/11 kW high-torque
- VMC Travels
- 800 × 500 × 500 mm
- Wirecut EDM
- 400 × 300 × 250 mm, 5-axis CNC taper & die-profile cutting
- Max Table Load
- 500–600 kg (uniformly distributed)
- Tolerance
- ±0.01 mm (VMC), ±0.005 mm (Wirecut EDM), per customer blueprint & GD&T
- Capacity
- 450–500+ machine hours/month (multi-shift capable)
- Lot Size
- Prototype & single-piece tooling, low-to-medium batch production, contract job works
Machined Material Grades
- Mild & Structural Steels
- MS, IS 2062, Bright Bars
- Machine frames, structural weldments, baseplates, and general brackets.
- Carbon & Alloy Steels
- EN8, EN19, EN24, EN31
- High-strength shafts, spindles, gears, locating pins, and heavy-duty fasteners.
- Tool & Die Steels
- D2, H13, OHNS
- Hardened drill bushings, rest pads, die inserts, and Wirecut EDM punches.
- Stainless Steels
- SS304, SS316
- Corrosion-resistant process components, food/pharma fixtures, and cleanroom parts.
- Castings & Non-Ferrous
- Cast Iron, Aluminium Alloys, Brass, Copper
- Lightweight automation plates, welding backing blocks, manifolds, and housings.
- Engineering Plastics
- Delrin (POM), Nylon
- Non-marring fixture nests, wear strips, bushings, and poka-yoke locators.
SECTION // REQUEST FOR QUOTATION
Your Engineering Partner for Precision Manufacturing
Share your STEP, IGES, DXF, or PDF engineering drawings for rapid DFM review and competitive quotation turnaround from our Padi, Chennai facility.