SERVICE 01 // TECHNICAL OVERVIEW
Jigs & Fixtures
Custom-designed machining, welding, assembly, inspection, and production fixtures for repeatability and rapid part loading.
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SCOPE & DELIVERABLES
Engineering & Shop-Floor Execution
We engineer and manufacture custom workholding, welding, assembly, and checking fixtures built to hold tight GD&T tolerances under real shop-floor cycle demands. Every fixture is designed for ergonomic loading, poka-yoke part orientation, and minimal operator dependency.
Key Deliverables
- 3D CAD assembly & GD&T fixture drawings
- Hardened & ground wear pads and locating pins
- Try-out validation & dimensional inspection report
Ideal Applications
- Tier-1 automotive component machining
- Robotic & manual MIG/TIG welding cells
- Line-side sub-assembly and attribute checking
TECHNICAL MATRIX // JIGS & FIXTURES
Custom Tooling & Workholding Capabilities
Engineered for repeatability, rapid part loading, and rigid cutting stability.
| Category | Key Features | Benefits |
|---|---|---|
| Custom-Designed Jigs | Hardened drill bushings, precision datum locating pins, poka-yoke part seating, ergonomic toggle/manual clamps | Repeatable tool guidance for drilling, reaming, tapping without layout marking; minimizes operator dependency |
| Machining Fixtures | Rigid VMC/CNC baseplates, hardened rest pads, hydraulic/pneumatic/mechanical clamping, unobstructed cutter clearance | Withstands heavy cutting forces without deflection; cuts setup time; holds tight GD&T tolerances |
| Welding Fixtures | Heat-resistant locating blocks, copper/brass backing, spatter-protected clamps, distortion-control framing | Maintains alignment during weld cycles; minimizes warpage and rework |
| Assembly Fixtures | Multi-component nesting cradles, guided alignment stops, quick-release latches, ergonomic heights | Standardizes mating sequence, speeds sub-assembly, prevents incorrect orientation |
| Inspection Fixtures | Ground reference datums, go/no-go checking pins, dial indicator mounts, calibrated base | Rapid attribute and profile verification with repeatability |
| Production Fixtures | Multi-station or tombstone workholding with replaceable wear parts | Maximizes spindle utilization, lowers handling time, simplifies maintenance |
SECTION // REQUEST FOR QUOTATION
Your Engineering Partner for Precision Manufacturing
Share your STEP, IGES, DXF, or PDF engineering drawings for rapid DFM review and competitive quotation turnaround from our Padi, Chennai facility.