SECTION // SERVICES OVERVIEW
Precision Engineering & Manufacturing Services
Six specialized service verticals engineered to support OEMs, Tier-1 suppliers, and industrial manufacturing plants across Chennai and India.
SERVICE 01 // Jigs & Fixtures
Jigs & Fixtures
We engineer and manufacture custom workholding, welding, assembly, and checking fixtures built to hold tight GD&T tolerances under real shop-floor cycle demands. Every fixture is designed for ergonomic loading, poka-yoke part orientation, and minimal operator dependency.
- Hardened drill bushings, datum locating pins, and poka-yoke part seating
- Rigid VMC/CNC baseplates with hydraulic, pneumatic, or mechanical clamping
- Distortion-control welding fixtures with copper/brass backing & spatter protection
- Calibrated inspection fixtures with go/no-go pins and dial indicator mounts
SERVICE 02 // Special Purpose Machinery
Special Purpose Machinery (SPM)
From single-station pneumatic pressing and drilling units to multi-axis servo-actuated assembly cells with PLC/HMI control, NEW GEN ENGINEERS designs, fabricates, machines, and integrates custom SPMs tailored to your cycle time and floor footprint.
- Single & multi-station drilling, pressing, crimping, and gauging SPMs
- Pneumatic, hydraulic, and electro-mechanical / servo actuation
- PLC-controlled linear slides, HMI interfaces, and pick-to-light poka-yoke
- Reverse-engineered mechanical systems with serviceable documentation
SERVICE 03 // Industrial Fabrication
Industrial Fabrication
We fabricate heavy-duty machine bases, structural weldments, and custom enclosures backed by our In-House Precision Advantage: post-weld VMC machining of mounting pads and bearing bores to guarantee flatness, parallelism, and true bore alignment.
- Heavy structural weldments & rigid machine bases
- Post-weld VMC machining for flatness, parallelism, and true bore alignment
- Controlled welding sequences to minimize distortion
- Industrial primer & finish painting per customer specification
SERVICE 04 // Precision Components
Precision Machine Components
We manufacture close-tolerance mechanical parts, shafts, bushings, manifolds, die inserts, and OEM replacement components across mild steel, alloy steels (EN8/EN19/EN24/EN31), tool steels (D2/H13/OHNS), stainless steels, aluminium, brass, copper, and engineering plastics.
- ±0.01 mm VMC tolerance and ±0.005 mm Wirecut EDM profile accuracy
- Full material traceability across ferrous, non-ferrous & engineering plastics
- Prototype, single-piece tooling, and low-to-medium batch production
- Stage-wise dimensional inspection with calibrated metrology
SERVICE 05 // CNC Job Works
CNC Job Works
With 450–500+ machine hours per month and multi-shift capability, NEW GEN ENGINEERS serves as a reliable contract manufacturing partner for prototype development, batch CNC milling/turning, and 5-axis Wirecut EDM taper and die-profile cutting.
- 450–500+ machine hours/month capacity with multi-shift readiness
- 5-axis Wirecut EDM (400 × 300 × 250 mm) for intricate profiles & tapers
- CNC turning, precision drilling, reaming, and rigid tapping
- Flexible lot sizes from 1-off prototypes to recurring batch orders
SERVICE 06 // VMC Machining Services
VMC Machining Services
Our 3-Axis BT40 Vertical Machining Center (800 × 500 × 500 mm travels, 8,000–10,000 RPM, 7.5/11 kW high-torque spindle, 500–600 kg table load) handles complex 3D contours, deep pockets, precision bearing bores, and heavy fixture plates with ±0.01 mm accuracy.
- 800 × 500 × 500 mm work envelope with 500–600 kg table load capacity
- BT40 high-torque spindle (8,000–10,000 RPM, 7.5/11 kW)
- Multi-feature pocketing, contouring, face milling & precision boring
- Post-weld machining of fabricated frames and fixture baseplates
SECTION // REQUEST FOR QUOTATION
Your Engineering Partner for Precision Manufacturing
Share your STEP, IGES, DXF, or PDF engineering drawings for rapid DFM review and competitive quotation turnaround from our Padi, Chennai facility.