SERVICE 05 // TECHNICAL OVERVIEW
CNC Job Works
Contract CNC milling, turning, drilling, tapping, and Wirecut EDM profiling for prototype and batch production.
SCOPE & DELIVERABLES
Engineering & Shop-Floor Execution
With 450–500+ machine hours per month and multi-shift capability, NEW GEN ENGINEERS serves as a reliable contract manufacturing partner for prototype development, batch CNC milling/turning, and 5-axis Wirecut EDM taper and die-profile cutting.
Key Deliverables
- Contract-machined parts to exact customer CAD/PDF prints
- Consistent batch-to-batch dimensional repeatability
- Predictable lead times for OEM production schedules
Ideal Applications
- Overflow capacity for OEM machine shops
- Rapid prototype & pre-production batches
- Precision Wirecut EDM profiling of hardened steels
SHOP-FLOOR OPERATIONS
Machining & Profiling Operations
VMC Machining
3-axis BT40 vertical machining up to 800 × 500 × 500 mm with ±0.01 mm accuracy for prismatic parts and fixture plates.
Wirecut EDM
5-axis CNC taper and die-profile cutting up to 400 × 300 × 250 mm holding ±0.005 mm tolerance on hardened steels.
CNC Milling & Face Milling
High-torque face milling for flatness, parallelism, and square datum preparation on steel, cast iron, and aluminium.
Contouring & Pocket Milling
Multi-pass 2D/3D contouring, step pockets, slots, and cavity machining with smooth surface finishes.
Precision Drilling & Tapping
True-position hole patterns, reaming, counterboring, and rigid tapping to exact pitch and depth callouts.
Custom Machining Operations
Post-weld machining of heavy frames, keyway slotting, boring, and reverse-engineered OEM component replication.
Machine Envelope & Tolerances
- VMC
- 3-Axis Vertical Machining Center (BT40 taper, CNC controlled)
- Spindle
- 8,000–10,000 RPM, 7.5/11 kW high-torque
- VMC Travels
- 800 × 500 × 500 mm
- Wirecut EDM
- 400 × 300 × 250 mm, 5-axis CNC taper & die-profile cutting
- Max Table Load
- 500–600 kg (uniformly distributed)
- Tolerance
- ±0.01 mm (VMC), ±0.005 mm (Wirecut EDM), per customer blueprint & GD&T
- Capacity
- 450–500+ machine hours/month (multi-shift capable)
- Lot Size
- Prototype & single-piece tooling, low-to-medium batch production, contract job works
Machined Material Grades
- Mild & Structural Steels
- MS, IS 2062, Bright Bars
- Machine frames, structural weldments, baseplates, and general brackets.
- Carbon & Alloy Steels
- EN8, EN19, EN24, EN31
- High-strength shafts, spindles, gears, locating pins, and heavy-duty fasteners.
- Tool & Die Steels
- D2, H13, OHNS
- Hardened drill bushings, rest pads, die inserts, and Wirecut EDM punches.
- Stainless Steels
- SS304, SS316
- Corrosion-resistant process components, food/pharma fixtures, and cleanroom parts.
- Castings & Non-Ferrous
- Cast Iron, Aluminium Alloys, Brass, Copper
- Lightweight automation plates, welding backing blocks, manifolds, and housings.
- Engineering Plastics
- Delrin (POM), Nylon
- Non-marring fixture nests, wear strips, bushings, and poka-yoke locators.
SECTION // REQUEST FOR QUOTATION
Your Engineering Partner for Precision Manufacturing
Share your STEP, IGES, DXF, or PDF engineering drawings for rapid DFM review and competitive quotation turnaround from our Padi, Chennai facility.